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 PCB Assembly & Testing Division

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Aqua Batch Series Product
 PCI Limited Products > PCB Assembly & Testing Division -

 
   
 
Spray-in-air Aqeous Batch Cleaners
 
 

 
 
Aqua Chem. 9200
 
 

 
 

The AquaChem Series Re-Use Cleaning System offers a solution to many of the problems encountered in cleaning PWA assemblies containing rosin-based fluxes - problems with waste disposal, environmental impacts, cost, and efficiency. The AquaChem Series filters and recycles the wash chemistry for re -use in subsequent cycles, thus reducing effluent discharge to low levels. Automatic make-up and recharge of wash chemistry after a selected number of cycles is provided. Should your future cleaning process change, the AquaChem Series can be factory converted to a Model 9600 Closed-Loop Water Soluble Flux Cleaning System.

General Features
• Targeted for removal of rosin flux from circuit boards with saponifiers
• Small footprint
• Stainless steel inside and out
• All plumbing is stainless steel and Teflon
• Viton - GF seals for best overall chemistry compatibility
• 60 GPM recirculation spray system and edge racking optimize cleaning

Operation Features
• Natural 38-inch loading height (no bending required to load and unload)
• Built-in ventilation system minimizes exposure to fumes (requires a 100 cfm external exhaust)
• Quiet operation
• Count down timer signals to operator when process will be completed
• Programmable controls
• Auto-start timer preheats wash solution so it is ready when needed
• Optional view window allows operator to monitor cleaning process
• Optional status indicator light tower to remotely monitor status of cleaning process at a glance

Process Quality Features
• Hardcopy documentation of process parameters
• Resistivity controlled rinsing assures final cleanliness levels
• RS-232 output allows remote collection and logging of process data
• Incoming water quality monitoring (with options 9010R DI Water Prep Unit)

Safety Features

• Ventilation system interlock detects loss of proper air flow
• Wash holding tank and spray wash chamber are stainless steel
• Wash holding tank heater level interlocks and redundant controls
• OSHA recognized test lab (ETL) approved

Environmental Safety Features

• Optional waste classifier aids in hazardous waste minimization strategies
• Re-use of wash chemistry reduces effluent COD levels
• Closed cleaning chamber for low VOC emission
• Spill containment integral in design

Cost Saving Features
• Re-uses wash chemistry over and over
• Small footprint reduces floor space requirements
• Wash solution is continuously filtered and recalculated
• 1/3 horsepower wash pump for up to 40% less power usage than inefficient   systems requiring higher horsepower pumps
• Convertibility to accommodate changes in cleaning processes minimizes obsolescence