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 PCB Assembly & Testing Division

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 PCI Limited Products > PCB Assembly & Testing Division -

 
   
 
Spray-in-air Semi-Aqeous Batch Cleaners
 
 

 
 
9700 EMULSONATOR
 
 

 
 

The Environmentally Responsible Emulsion Cleaning and Waste Treatment System That's Pure Genius.

Features and Benefits You'll Only Find With the EMULSONATOR

General Features
• The EMULSONATOR was developed for removing rosin no clean fluxes from SMT and through-hole circuit boards by solvent emulsions
• All-in-one system includes wash, rinse, dry, and waste treatment and is closed looped
• Small footprint
• Stainless steel inside and out, plumbing is stainless and Teflon
• Viton-GF seals are used for the best overall chemistry compatibility
• 60 GPM recirculation spray system and edge racking optimizes cleaning process

Operation Features
• Naturally comfortable loading height. No bending required for loading or unloading
• Built-in ventilation system minimizes exposure to fumes
• Quiet operation
• Count down timer signals to operator when process will be completed
• Hard copy documentation of process resistivities
• Integrated programmable controls
• Optional status light tower
• Automatic timer warms both the wash and rinse water on demand

Safety Features
• Ventilation system interlock detects loss of proper air flow
• Emulsion and rinse tanks as well as cleaning chamber are stainless steel for safety and longevity
• Forced air turbo dryer is system compatible
• ETL listed and approved

Environmental Safety Features
• Zero discharge, no drain required
• Solvent addition/removal system eliminates organic discharge stream
• Closed-loop rinsing eliminates heavy metal discharge stream
• Closed cleaning chamber for low VOC emission

Process Quality Features
• Final cleanliness is maintained through resistivity controlled rinsing
• Remote collection and logging of process data via the RS-232 port
• Quality of rinse water is monitored

Service Features
• Fast and economical flux removal
• Integrated modular electronics eases maintenance
• Easily accessible pumps, filters and tanks

Cost Saving Features
• Solvent chemistry is repeatedly used over and over
• Rinse water is continually filtered and recalculated
• Small footprint reduces floor space requirements
• Built-in decanter reduces carbon usage
• Easy installation, simply supply power, ventilation and a water line
• 1/3 HP wash pump uses 40% less power